The Engineering Behind the Food Packing
A manufacturing process to fulfill your specific Biodegradable beverage packaging order.
Leabon food packing
manufacturing facility
facility is located in Wuhan,Hubei, China, and manufactures more than 100,000 food packing per day. Based on the modern factory and experienced know-how team, our food packing production is intended for the premium end of the beverage, food and drinking industry.
Your benefits in our figures
4500+
– Instock styles –
the foremost advantage of stocking a huge amount of molds in-house is the flexibility. One factory can hardly meet all your requirements.
1,000,000+
– Pcs daily –
React to market quickly. Our bulk production allows businesses to move through production phases quickly and easily.
80
– Production lines –
Lower cost when producing in low volumes. Leabon production lines function diverse food packing production simultaneously.
Step-by-step process
#1 Raw materials preparation
1.3oz-22oz are available. With base paper of both single and double PE coated paper.
2.Strong stiffness and excellent printing effect of the PE coated paper.
3.With reliable and steady quality with all sorts of printed paper cup fans.
4.Professional quality control system for the paper cups fans produce.
Paper roll
Printing
Process
Quality control
#2 Batching process
1. Flexographic printing,printed paper cups fans in big paper roll,with high speed printing, large supply ability.
2. Printing paper cups fans in sheet after diet cut.
3. Cleaning printing paper cups fans in piece after punching
4. Printing paper cup fans formed to paper cups.
#3 Melting process
250gsm food grade PE coated cup paper
Usage:Food package such as coffee cup,tea cup,cake cup,ice cream cup,paper bowl,fast food box etc.
PE GRADE:Food grade
PE COADE SIDE: Single or double side PE coated
PE PATTERN:Glossy or matt
BASE PAPER MATERIAL: 100% Virgin wood pulp
#4 Forming process
Two basic principles of formation are used in manufacture:
1. At the bottom of the paper cup, roll paper is used for automatic paper feeding and punching.
2. Bonding of cup body and bottom: hot air blowing bonding.
3. Knurling: When the bottom of the paper cup is glued, a layer of imprint is rolled by the movement of the machine.
4. Crimping: The curling of the mouth of the paper cup is formed.
Blow and Blow
In the Blow and Blow process, both the parison and the final product are created by blowing compressed air or other gases.
#5 Annealing
When the paper container is formed, the paper is cooled to a temperature which allows the atoms to move freely while still preserving the paper ware’s dimensional characteristics.
We control the annealing process to:
- Ensure the consistency of material
- Minimize stresses
- Prevent spontaneous breakage
Quality inspection and paper recycling
After the individual product has reached the end of its life-cycle, quality inspection and paper recycling bring added value to paperworks and clear cullet (broken paper products).
Consult Your Leabon Food Packaging Experts
We help you avoid the pitfalls to deliver the quality and value your food packing need, on-time and on-budget.